Rated 4.6 out of 5 based on 96 reviews on Trustpilot
Rated 4.6 out of 5 based on 96 reviews on Trustpilot
Hat mailer boxes are exactly what you need to ensure your hats are packaged securely and safely for shipping. Our hat mailer boxes at Shop Rigid Boxes come in different designs and sizes to fulfill client’s requirements. We guarantee that our printed hat mailer boxes will look great and provide protection to the items you are shipping. Made from a robust material, these boxes help project a more professional image for your brand and your hat remains safe. Whether you’re ordering a handful of invitations or thousands, our ability to fine-tune your design choices gets you to ‘exactly right’. At Shop Rigid Boxes, it’s our guarantee that your packaging needs will be met both securely and appealingly. Book your order now!
Send your specs and get professional pricing back within 2 hours on business days.
| Box style | Hat Mailer Box |
|---|---|
| Dimensions | All custom sizes and shapes |
| Minimum quantity | 100 boxes |
| Board | Greyboard 1.5mm – 3mm |
| Wrap stock | 128–157gsm art paper, kraft, or textured |
| Closure | Two concealed neodymium magnets |
| Format | Assembled or collapsible |
| Printing | Offset and digital, CMYK + spot colour |
| Lamination | Matte, gloss, or soft touch |
| Add-on finishes | Spot UV, foil, embossing, debossing |
| Inserts | Foam, EVA, pulp, card — velvet or silk lined |
| Proof | Free digital proof, sample on request |
| Turnaround | 12–15 business days after approval |
| Shipping | Flat rate, tracked |
Offset Printing
Digital Printing
Pantone Colors
Soft Touch Lamination
Spot Gloss UV
Hot Foil Printing
Blind Embossing
Window Patching
White Kraft
Natural Brown Kraft
Textured Paper
Grey Chipboard
Presentation is now more important than quality of goods in the competitive e-commerce packaging market. The customers want a durable box that safeguards their purchase and identifies your brand. Our packaging specialists are experienced with years of creating quality hat boxes that are sustainable and good-looking, yet durable. Whether it is a boutique, a fashion line or an online shop, our boxes will make your packaging as stunning as your products. We provide scalable wholesale services to ensure that there is a consistency in the brand across all the delivery. Your brand will be memorable to every door with personalized packaging, logo box, and printed mailers.
We have also added corrugated mailer boxes that work very well with hat packaging to larger e-commerce product lines to provide you with a complete, professional packaging system.
When you select our packaging it is not only buying a package but an experience that will represent your brand. These boxes have tough corrugated sides that prevent pressure and bending of hats.
We craft these boxes with sturdy corrugated walls that prevent bending or damage. They safeguard every hat and maintain the shape in perfection even when handling it.
Place your logo, colors and design on every box. This leaves your brand in the minds of people instantly and demonstrates that you pay attention to detail. Each and every box is an identity of your fashion.
These boxes are made of recyclable Kraft and biodegradable materials and reduce wastes and demonstrate your commitment to sustainability. Perfect when it comes to green brands.
You can fold and close fast hence being efficient in quick order assembly.
You can buy them in large quantities at wholesale prices, making them ideal for expanding e-commerce businesses.
Blank mailer boxes are also available to us to provide your business with a minimalistic appearance without closing off branding options when you need a small product line or a sample order only.
Online retailers of hats and boutique brands in the U.S. have confidence in these boxes due to their durability and high quality presentation.
Any high-quality packaging is based on quality materials. We manually select our stocks to ensure a perfect combination of durability and sustainability.
The material quality of your product mailer is premium to ensure that it is practical and attractive to the eye, which embodies the professionalism of your brand. Desire to increase your packaging line? Discover our Custom Tuck Top Mailer Boxes, ideal in the case of lightweight product packaging. All the boxes are made of tested corrugated fiberboard that does not bend and break when touched.
Our hat mailer boxes are suitable for all types of industries and products.
Design an exceptional unboxing journey to your customers.
Reliable hat boxes that can endure handling and movement.
Beautiful and safe packaging that special hat gifts are in.
Perfectly used when there is a seasonal release of fashion and presentation of exclusive hats.
Other categories that we provide with custom printed mailer boxes provide businesses with complete control over branding their lines of packaging.
Before customers even open the box, your packaging already speaks for your brand. Hence we have a wide range of customization when it comes to our hat mailer boxes.
Combining green technology with a personalized innovation, your brand will shine both on the retail and online platform. Our professionals create logo boxes that are a representation of who you are, as well as affordable.
Selecting the appropriate hat mailer box supplier is a move to join forces with a company that understands packaging and branding.
Choose packaging that not only safeguards your hats but also reflects your commitment to quality, sustainability, and exceptional customer experience with every delivery.
100 boxes. Per-box pricing drops at 500, 1,000, and 5,000 units, so ask for tiered pricing if you expect to reorder.
12–15 business days from approved proof to dispatch. Rush production is available on request for an additional charge.
Yes. Our design team prepares dielines, sets up your artwork, and produces the proof at no cost, whatever the order size.
very order includes a free digital proof. Physical samples of your exact box can be produced on request before the full run.
Credit and debit cards, PayPal, and bank transfer. Larger runs can be split into a deposit and a balance on dispatch.
Boards are FSC-certified, and inks, coatings, and adhesives meet food-contact standards where the box needs it.