Custom Mailer Boxes

Still sealing the box with tape or glue? It slows down the assembly time and requires extra labor during the packing process. Our custom mailer boxes feature interlocking flaps that securely seal the box. You don’t need any adhesive to seal them. Made from a single- to double-wall construction based on the product’s weight and fragility.

Ideal for ecommerce brands, subscription boxes, and retail inventoriesYou can print these boxes with stunning graphics to portray your brand’s identity in a captivating manner. Our fold-and-lock design makes the flat-packed boxes assemble quickly and easily, making the order fulfilment process faster. 

For eco-conscious brands, we make these boxes from 100% recyclable and biodegradable materials and plant- or water-based inks that keep your business sustainable and eco-friendly. Available in roll end tuck front, roll end tuck top, and double adhesive strip styles. Serving both bulk buyers and small businesses. Order today!

Turnaround12–15 daysRush in 7–9
DielineFreeUnlimited revisions
ProofBefore printSample on request
ShippingFree, US-wideTracked, 50 states
4.9 / 5from 96+ brands

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    Upload Your Design

      Premium materials

      Food-grade films and foils, sourced to spec and tested before every run.

      Barrier you can trust

      Multi-layer laminates that hold back light, oxygen, moisture and odour.

      Fast turnaround

      12–15 working days as standard, with rush production in 7–9.

      Expert support

      A named specialist from dieline through to delivery, on call throughout.

      What Benefits Do Our Mailer Boxes Offer Your Brand?

      The quality of a good packaging is that they not only protect your products but it also creates a very memorable impression. That moment is the turning point for your brand and decides whether they will order again or not.

      Luxury custom mailer boxes from Shop Rigid Boxes help businesses solve several challenges at once. How they protect matters as well but branding is very important for businesses competing in a saturated market. Every box you get printed is your marketing platform so you need to do it right.

      Here's what our packaging will do for you:

      • It will give your brand visibility through full-color custom printing. It will make your logo and design prominent
      • Your product will be protected with sturdy material to prevent damage during rough shipping
      • The professional presentation will make customers feel good about their purchase
      • Our boxes have reusable design that customers keep for storage
      • Very easy to assemble and no need to use tape or glue
      • Our boxes are very affordable and are lightweight that will reduce your shipping costs

      How are Our Mailer Boxes Used Across Different Industries?

      Different industries have their own packaging requirements. Custom luxury mailer boxes work perfectly for high-end products while basic custom printed rigid mailers handle everyday shipping needs.

      Here's how various industries use our mailer boxes:

      • E-commerce & Online Retail: Clothing brands, accessory shops and general businesses stores use custom mailers for direct-to-customer shipping
      • Cosmetics & Beauty: Makeup brands, skincare lines and beauty subscription boxes look for packaging to protect their products and look luxurious
      • Food & Beverage: Coffee roasters, tea companies, specialty food makers and snack brands want to ship products in food-safe custom boxes
      • Technology & Electronics: Phone case sellers, accessory manufacturers and small electronics brands protect products while it also looks professional
      • Handmade & Artisan: Etsy sellers, craft makers and small batch producers give their handmade products a professional look with good quality

      Make Your Box, Your Way

      Boxes are not just for keeping things safe; they're the first thing people see when they look at your product. That's why it's important to have a box that shows off your brand. At Shop Rigid Boxes, we let you choose everything about your box. From the material and color to how it feels and opens, you're in charge.

      Our team knows a lot about boxes, and they're here to help you make the best one for your brand. And don't worry about the price; we make sure it's affordable. Want a box that truly speaks for your brand? Talk to us at Shop Rigid Boxes, and we'll help you create it.

      Customization options

      Offset Printing Offset Printing
      Digital Printing Digital Printing
      Pantone Colors Pantone Colors
      Soft Touch Lamination Soft Touch Lamination
      Spot Gloss UV Spot Gloss UV
      Hot Foil Printing Hot Foil Printing
      Blind Embossing Blind Embossing
      Window Patching Window Patching
      White Kraft White Kraft
      Natural Brown Kraft Natural Brown Kraft
      Textured Paper Textured Paper
      Grey Chipboard Grey Chipboard

      Frequently asked questions

      What is the minimum order quantity?

      Runs start at 100 units. Unit pricing steps down at 500, 1,000 and 5,000, so ask for tiered rates if you expect to reorder.

      How long does production take?

      12–15 working days from approved proof to dispatch. Rush production in 7–9 days is available for an additional charge.

      Can you help with the artwork?

      Yes. Our team prepares the dieline, sets your artwork to it and returns a proof at no cost, whatever the run size.

      Do I get a sample first?

      Every order includes a free digital proof. A physical sample of your exact bag can be produced on request before the full run.

      Are the films food-safe?

      Our standard laminate is food-grade and BPA-free. Compostable and recycle-ready structures are available where the product allows.

      Which payment methods do you accept?

      Card, PayPal and bank transfer. Larger runs can be split into a deposit and a balance due on dispatch.

      Still have a question? We reply within 2 hours on business days. Contact our team

      Talk to a packaging expert

      Personalised recommendations and a free quote for your custom packaging.

      Request free consultation