Rigid Foam Packaging

Do your products require extra care while handling, shipping, and storage? The fragile and delicate products need packaging that can protect them from external pressures and any potential damages. We make custom rigid boxes with additional strength provided by foam panels within them.

Custom Rigid Boxes manufactures rigid foam packaging that can provide extra care to your elegant as well as fancy products. In addition to enhanced protection, you can also enhance the presentation of your products with our variety of customization options in up-to-date printing techniques, color models, add-ons, and finishing coats. Get in touch with us to create custom rigid foam packaging that keeps your products safe.

Rigid Foam Packaging
No Die & Plate Charge
High Quality Printing
6 Days TurnAround
Starting From 100 Boxes
Request Free Template

Rigid Foam Packaging

At Custom Rigid Boxes, we know the importance of keeping fragile and delicate items safe while storing, shipping, or handling. Therefore, to protect your products from getting damaged, we offer rigid boxes foam panels. These boxes provide extended protection to these products. Furthermore, we offer various sizes and shapes to fit your products perfectly and provide additional protection.

We use the latest printing techniques and color models for custom rigid foam boxes to ensure high print quality. Offset and digital are the printing techniques we offer, along with CMYK and PMS color models. Moreover, we offer artistic and functional customization options to differentiate your products from various other similar offerings. 

So, call us today and let us create alluring and protective rigid foam boxes for your fragile products.

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Type Specifications
Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Quantities 100 - 500,000
Coating Gloss, Matte, Spot UV
Default Process Die Cutting, Gluing, Scoring, Perforation
Options Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 4-6 Business Days, Rush

What Is Rigid Foam Packaging?

Rigid foam packaging is the sturdiest and thickest of all packaging materials. It is capable of resisting pressure and potential damage from external factors. Hence, it is suitable to house products that are fancy or fragile. For instance, luxury items, fancy foods, and fragile products are commonly packaged in rigid materials.

Rigid boxes are lined with layers of foam that hold the products in place and safe even if the box comes under some weight or pressure. Furthermore, to enhance the capability of rigid foam panels packaging, it is internally shaped and sized according to the product dimensions.

Moreover, Custom Rigid Boxes offers customization options to exhibit your products attractively in the retail market. Given below is the detail of our customization options to help you learn more.

Ingenious Printing Techniques For Custom Rigid Foam Packaging

Choosing the right printing technique is quite a task. The selection of printing techniques depends on how you want your product and brand to be presented. However, opting for the wrong one can ruin the whole presentation of your product.

Following are the options of printing techniques that we offer:

Offset Printing

If you want to represent your brand with high-definition images and allow a turnaround time of a few days, you must avail of offset printing. Moreover, if your order is of a large scale, then it is economically feasible for you. Nevertheless, it is an expensive option in case of a small-scale order. Furthermore, design alterations are difficult to make owing to the initial setup requirements.

Digital Printing

Whether you have a large-scale or a small-scale order, digital printing is a budget-friendly option for you. Moreover, no initial setup is required every time, so the turnaround time is quick. Also, the design alterations are not that much of a hassle to make. However, the images it produces are not as refined as those of offset printing yet are of good quality.

Our team of professionals is always at your disposal to help you choose the most appropriate custom option for your wholesale rigid foam packaging.

Artistic Color Models To Intensify Your Product Presentation

What good is packaging if it does not represent your brand and product effectively? Color models add exciting effects to your product packaging and make your printing designs more prominent. We have two options in color models that you can avail of depending on your brand requirements. The description of each is given below to help you make an informed decision.

CMYK Color Model

Cyan, Magenta, Yellow, and Black constitute this color model. These four being the primary colors, are combined together to form more colors. The resulting multicolored images are vibrant and alluring. As it is a subtractive color model, it lacks accuracy and consistency in the colors produced over different devices.

PMS Color Model

It is a universal color model that has over 1400 colors under its umbrella. Each color is denoted with a specific code to ensure color accuracy and consistency. Hence, no matter where and which device you are using, you will precisely obtain the color you desire. Although, the vibrancy in images is slightly compromised as compared to the CMYK color model.

Exciting Add-Ons To Glam Up Custom Printed Rigid Foam Packaging

To make your rigid foam packaging stand out among a sea of competitors, you need to add some flair to it. We have a variety of add-ons that you can avail of separately or in combination to make your products gain the attention of the customers. Custom rigid foam packaging being capable of supporting multiple add-ons add to the perceived value of your product.

We have the following exciting options in add-ons for you to avail:

  • Embossing
  • Debossing
  • Window patching
  • Hot stamping/foiling
  • Spot UV Treatment

Our team is always ready to guide you regarding the best options for your product packaging.

Finishing Coats That Complete The Look Of Your Rigid Foam Panels Packaging

Give your rigid foam packaging boxes a complete look with elegant finishing coats. You can give them a final touch of your choice out of the following options:

  • Glossy finish
  • Matte finish
  • Varnish finish
  • Soft-touch finish

Prototyping Before Bulk Order

Custom Rigid Boxes makes prototypes to let you analyze the design of your packaging. Once we have finalized the design of your packaging, you can order prototypes in the following three forms:

  • 2D prototype
  • 3D prototype
  • Unit Prototype

These will help you evaluate the structural integrity, stability, and final look of your product packaging. Therefore, you are able to make changes if required instead of going for bulk orders without evaluation.

Get The Protective And Premium Packaging For Your Products

Shoprigidboxes manufacture premium quality rigid foam packaging that will enhance the presentation of your product and protect it with care. The additional foam layers will keep the product safe and in its original form. Moreover, our packaging will work as a marketing tool and add value to the brand with its exclusive appearance and enhanced protection. All this adds up to customer experience, and they love your product.

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Why Choose Us

Rigid Foam Packaging That Upgrades Your Product Value

The details and attractive display of our custom rigid foam packaging will draw customers’ attention and will increase sales.
  • Professional & Experienced
  • Pixel Perfect and Accurate Printing
  • Exclusive Team Members
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