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Custom Corrugated Inserts

At Shop Rigid Boxes, we offer corrugated inserts at a reasonable price. Our custom-made inserts are an essential packaging solution used to keep products secure, organized, & damage free during shipping. Perfect for fragile items, separating multiple products in one box, & enhancing the overall presentation. Custom corrugated inserts improve the brand reputation & also ensure your product arrives in perfect condition. We provide complete customization to match your packaging needs. You can have different sizes, shapes, & opulent designs to fit any product.

We also deliver unique printing to showcase your brand. Moreover, with fast delivery, free design assistance, & competitive pricing with bulk discounts, we make packaging available for everyone. We ensure your orders arrive on time without any hassle. Place your order today & experience packaging that delivers both style & strength.

Starting from $0.15

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      Product Specifications

      Box styleCustom Corrugated Inserts
      DimensionsAll custom sizes and shapes
      Minimum quantity100 boxes
      BoardGreyboard 1.5mm – 3mm
      Wrap stock128–157gsm art paper, kraft, or textured
      ClosureTwo concealed neodymium magnets
      FormatAssembled or collapsible
      PrintingOffset and digital, CMYK + spot colour
      LaminationMatte, gloss, or soft touch
      Add-on finishesSpot UV, foil, embossing, debossing
      InsertsFoam, EVA, pulp, card — velvet or silk lined
      ProofFree digital proof, sample on request
      Turnaround12–15 business days after approval
      ShippingFlat rate, tracked

      Customization options

      Offset Printing Offset Printing
      Digital Printing Digital Printing
      Pantone Colors Pantone Colors
      Soft Touch Lamination Soft Touch Lamination
      Spot Gloss UV Spot Gloss UV
      Hot Foil Printing Hot Foil Printing
      Blind Embossing Blind Embossing
      Window Patching Window Patching
      White Kraft White Kraft
      Natural Brown Kraft Natural Brown Kraft
      Textured Paper Textured Paper
      Grey Chipboard Grey Chipboard

      Product details

      Why Choose Corrugated Inserts for Secure Packaging?

      Inserts made of fluted material are a unique component of packaging. A specially constructed piece of material fits perfectly inside a box and secures the placement of goods. Corrugated inserts serve as both dividers and cushions to protect against collision due to storage. Inserts play a vital role not only in providing safety but in arranging multiple items in an orderly manner.

      The use of inserts represents a smart business strategy that provides a dual service to the consumer, as both protection for the product and presentation. They are constructed from a strong material, and they will absorb shocks during transit without adding any additional weight. A secondary benefit of using inserts is a drop in total shipping costs. This makes the insert an ideal choice for those brands that wish to promote sustainable packaging.

      Industries That Prefer Corrugated Inserts

      Industries that prefer corrugated inserts use inserts from different manufacturers to ensure the safety and presentation of their products when shipped to customers. These fluted cardboard inserts are strong & tactile design makes them ideal for protecting fragile & multiple items during shipping. However, many businesses count on inserts to showcase in the market.

      Here are the use cases of inserts:

      • Electronic Industry
      • Cosmetics & Beauty
      • Food & Beverage
      • Glassware & ceramics
      • Pharmaceuticals
      • E-commerce & Retail
      • Industrial Products
      • Gifts & Premium Packaging
      • Warehouse & storage

      If you relate to the above industries & want inserts. Contact us right now.

      Key Benefits of Using Custom Corrugated Inserts in Packaging

      Custom corrugated inserts are a universal solution that keeps products safe & secure from damage during transit. They are lightweight, cost-effective, & customizable.

      Our inserts not only protect but also improve the unique unboxing experience for the clients.

      Mentioned below are the benefits of custom inserts.

      • Enhanced Product Protection

      Our inserts keep items safely in place, maintaining movement inside the box. They act as a cushion against shocks & vibrations during shipping. This reduces the risk of damage to fragile products. Inserts also prevent dents & breakages.

      • Organized Packaging

      Inserts separate multiple items within a single box. They keep everything neat & organized. This makes it easier for clients to access products without creating a mess. Organized packaging also reduces the chance of items getting damaged.

      • Cost-Effective

      They are lightweight, which helps to lessen shipping costs. They are made from economical materials, also providing protection. Custom inserts can replace bulky fillers, saving material cost.

      • Eco-Friendly Packaging

      Most inserts are made from biodegradable materials. Using them reduces the use of plastic fillers. Businesses can promote sustainability by choosing eco-friendly corrugated inserts.

      Manufacturing Process Of Corrugated Box Inserts

      The production of corrugated box inserts combines strength & customization to guarantee products are protected during shipping & storage. The process involves different stages, allowing businesses to make their own packaging solutions.

      Here’s a step-by-step overview:

      • Raw material selection
      • Corrugation
      • Cutting & die-cutting
      • Printing & branding
      • Folding & gluing
      • Quality check & packaging

      This process ensures safe product inserts that provide protection & every step is taken carefully to make next-level packaging.

      Material Comparison: Corrugated Inserts vs Other Packaging Materials

      Picking the correct packaging material is crucial for product protection & presentation. They offer unique benefits as compared to other common materials like kraft paper, rigid board, & paperboard. Below is a comparison to help you make the right choice.

      Materials Strength Printing & customization Best use cases
      Corrugated inserts Excellent shock absorption Highly customized & can be die cut Fragile items, multi-products
      Kraft paper Eco friendly, for light protection Limited printing Wrapping lightweight products
      Rigid board Very strong & sturdy Excellent printing& finish Luxury packaging
      Paperboard Moderate, light-medium Good for full color printing Retail packaging

      Get our most famous eco friendly corrugated inserts at an affordable price.

      Custom Size Of Corrugated Packaging Inserts

      Corrugated packaging inserts can be fully customized to fit your products perfectly. They give protection & a neat arrangement. Custom size ensures that each item stays securely in place. Also, they help to prevent movements during shipping.

      The following are the standards of custom dimensions:

      • Small single product insert_ 4" × 4" × 2"
      • Medium multi product inserts _ 8" × 6" × 4"
      • Large protective inserts_ 12" × 10" × 6"
      • tall/slim inserts_ 3" × 3" × 10"

      These dimensions can be adjusted according to product size, weight, & packaging requirements, ensuring a snug fit.

      Premium Style Options For Corrugated Inserts In Bulk

      Corrugated inserts in bulk are used to promote their product presentation. Inserts can be made in unique styles that mix protection with elegance. These inserts not only secure products but also improve the unboxing experience. They make your packaging appealing & valuable. Therefore, unique options are available for luxury items, gift boxes, cosmetics, electronics, & specialty products where presentation matters.

      Below are the popular styles of custom packaging inserts.

      • Die-Cut Inserts

      These inserts are precisely cut to fit specific product shapes. They offer a snug & secure fit. Perfect for electronics, cosmetics, & fragile items.

      • Multi-Compartment Inserts

      Inserts are designed with multiple sections to hold several products in one box. Also, our chipboard dividers prevent movement & collisions. Outstanding for gift sets & multi-item shipments.

      • Flat Inserts

      They are single sheets that separate items or deliver a basic protective layer inside the box. Excellent for lightweight products.

      They allow businesses to choose the perfect inserts that increase their product appeal. Also, we provide foam inserts for boxes to provide extra cushioning to keep products secure.

      Printing & Add-On Options On Corrugated Boxes With Inserts

      Printing on corrugated boxes with inserts not only protects your products but also improves your brand reputation. With the right printing & add-on options, businesses showcase their logos, product information, & designs directly on packaging. You can get from the functional labeling to premium finishes. There are multiple ways to make your packaging stand out.

      Some popular printing options:

      • Flexographic printing
      • Digital printing
      • Screen printing
      • Offset printing

      These are the following printing options that enhance your brand image. They improve your visibility in the market. Here are some add-on options that enhance the charm of the product.

      • Embossing

      It is the raised design above the surface of the box. It gives a luxurious look & makes the texture feel premium. Also, this adds a tactile experience to the packaging. It is great for logos that stand out in the market.

      • Debossing

      It is the recessed design in the box. Also, makes a sophisticated texture & adds an amazing experience to the packaging. It catches attention & is great for brand logos.

      • Windows

      Clear windows allow customers to see the product without opening the package. This increases the appeal & help to display items. This add-on option wins the trust & boosts sales.

      • Handles & cut-outs

      Handles make boxes easier to carry or provide a peek inside. They are both functional & stylish. It improves their usage while keeping the product secure & visible.

      • Ribbons, Stickers, & Labels

      These decorative elements, like ribbons, branded stickers, & labels, improve the look of packaging. They give an experienced & positive touch & promote the brand effectively.

      Why Businesses Trust Us?

      Many businesses trust Shop Rigid Boxes, because we deliver top-quality corrugated inserts packaging solutions that protect products & improves the brand presentation. Our team emphasizes delivering corrugated boxes, inserts, & premium packaging options that suit the everyday industry. We combine materials with expert ideas to ensure your products are safe, organized, & presented professionally.

      We offer a vast range of services to make packaging simple & practical. Also, we offer mailer box inserts at a reasonable cost. Get free design support to create a perfect fit for your products, fast turnaround times to meet tight deadlines, & free shipping that makes your order arrive on time. Also, we provide attractive discounts on bulk orders & 24/7 customer care to answer all of your queries. Contact us now & protect your product & elevate your brand today.

      Frequently asked questions

      What is the minimum order for Custom Corrugated Inserts?

      100 boxes. Per-box pricing drops at 500, 1,000, and 5,000 units, so ask for tiered pricing if you expect to reorder.

      How long does an order take?

      12–15 business days from approved proof to dispatch. Rush production is available on request for an additional charge.

      How long does an order take? Can you help with the design?

      Yes. Our design team prepares dielines, sets up your artwork, and produces the proof at no cost, whatever the order size.

      Do you provide samples before production?

      very order includes a free digital proof. Physical samples of your exact box can be produced on request before the full run.

      Which payment methods do you accept?

      Credit and debit cards, PayPal, and bank transfer. Larger runs can be split into a deposit and a balance on dispatch.

      Are the materials eco-certified?

      Boards are FSC-certified, and inks, coatings, and adhesives meet food-contact standards where the box needs it.

      Still have a question? We reply within 2 hours on business days — email us or call your dedicated representative.
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      Custom Corrugated Inserts From $ 0.15 per box · MOQ 100