Rated 4.6 out of 5 based on 96 reviews on Trustpilot
Rated 4.6 out of 5 based on 96 reviews on Trustpilot
Custom die cut sleeve boxes give your product a memorable and bold impression. It’s a cost-effective way to make your products stand out on the retail shelf. You can slide each sleeve over a tray or drawer. Cut the rigid base into any shape to meet your product requirements, with window cutouts that clearly show what is inside. Get full control over size, material, and printing to tell your complete brand story. Ideal for packing apparel, candles, electronics, cosmetics, and food products alike. Shop Rigid Boxes provides you with free customer support 24/7 and free prototypes. Contact us and get your stock in 6 to 8 business days.
Send your specs and get professional pricing back within 2 hours on business days.
| Box style | Custom Die Cut Sleeve Boxes |
|---|---|
| Dimensions | All custom sizes and shapes |
| Minimum quantity | 100 boxes |
| Board | Greyboard 1.5mm – 3mm |
| Wrap stock | 128–157gsm art paper, kraft, or textured |
| Closure | Two concealed neodymium magnets |
| Format | Assembled or collapsible |
| Printing | Offset and digital, CMYK + spot colour |
| Lamination | Matte, gloss, or soft touch |
| Add-on finishes | Spot UV, foil, embossing, debossing |
| Inserts | Foam, EVA, pulp, card — velvet or silk lined |
| Proof | Free digital proof, sample on request |
| Turnaround | 12–15 business days after approval |
| Shipping | Flat rate, tracked |
Offset Printing
Digital Printing
Pantone Colors
Soft Touch Lamination
Spot Gloss UV
Hot Foil Printing
Blind Embossing
Window Patching
White Kraft
Natural Brown Kraft
Textured Paper
Grey Chipboard
Ideal packaging has two primary benefits: protecting products during shipping and attracting customers before they even see what's inside. Custom die cut sleeve boxes provide both benefits by showcasing your brand and creating a memorable unboxing experience. A sleeve is an outer wrap that slides over an inner rigid box, tray, or drawer. With custom die-cut shapes, decorative cutouts, and distinctive edges, these boxes offer more design flexibility than standard sleeves. They are ideal for retailers, startups, boutiques, and ecommerce brands looking to upgrade existing packaging or launch a new product line with a professional appearance.
Our custom die cut sleeve boxes are available in premium materials, customizable styles, protective coatings, and luxury finishes. These options help businesses create packaging that reflects their brand identity while protecting and presenting their products effectively.
Choosing the right material affects the durability, appearance, and printing quality of your custom die cut sleeve boxes. We offer several material options to suit different products, budgets, and branding goals:
Every product requires a suitable fit, which is why our custom die cut sleeve boxes are made according to your product dimensions. Instead of relying on fixed templates, you can choose the inner box and outer sleeve sizes that work best for your packaging requirements. The dimensions below are examples in inches, not fixed limits.
| Size | Inner Box
(L × W × H) |
Sleeve
(L × W × H) |
Best For |
| Mini | 3" × 2" × 1" | 3.1" × 2.1" × 1.1" | Lip balm, samples, jewelry, small candies |
| Small | 4" × 3" × 1.5" | 4.1" × 3.1" × 1.6" | Soaps, earbuds, small cosmetics, tea sachets |
| Medium | 6" × 4" × 2" | 6.1" × 4.1" × 2.1" | Gift sets, chocolates, macarons, phone accessories |
| Large | 10" × 8" × 3" | 10.1" × 8.1" × 3.1" | Scarves, journals, curated gift boxes |
| Slim / Tall | 4" × 2" × 8" | 4.1" × 2.1" × 8.1" | Bottles, fragrance, tubes, cosmetics |
To ensure your custom die cut sleeve boxes slide smoothly and maintain their structure, follow these measurement guidelines:
The given dimensions are just an example and not the final. Tell us your requirements, and we will make boxes accordingly.
Make your custom die cut sleeve boxes more recognizable with professional printing that showcases your logo, brand colors, product information, and marketing messages. Our design team can help you select a suitable printing method based on your artwork, order quantity, and budget.
Tell us how you want to print your brand story and additional brand details on the outside and inside of the box. Customers will be surprised when they slide a tray.
You can also get printing on the inner and outer sides of the sleeve. It’s a full customization option for both pieces of the box.
It’s the most accurate printing method to get consistent colors in wholesale orders. Provides you with consistent results and sharp colors.
Ideal for small and urgent orders. Provides exceptional quality without spending too much.
If you are still unsure which printing option to use, then our packaging experts recommend the best option that meets your budget & product requirements.
Give your custom die cut sleeve boxes a distinctive appearance with premium finishing options. Apply these treatments to the inner box, outer sleeve, or both to enhance the packaging's texture, visual appeal, and overall presentation.
Provides a reflective and shiny effect to the sleeve so your colors will look more attractive. Secures your box from moisture and scratches.
Ideal if you want a non-shiny and luxurious look. Provides an elegant and soft feel when customers touch the box.
Apply a premium coating only on certain areas, including the brand name, logo, or any other pattern you want.
Available in silver, gold, or rose gold foil. Holographic, black, and copper foil are also available.
Raise your logo above the box surface to give a 3D feel. You can also use it to emboss your brand details.
Press your logo into the box using foil or without foil.
Gives a premium, velvety touch to the box that customers love. Ideal if you want to give a luxurious feeling.
Various Uses of Custom Packaging
Custom die cut sleeve boxes suit a wide range of industries because they combine practical product protection with attractive presentation. They can be customized for retail products, gifts, and specialty items across industries such as:
Ordering custom die cut sleeve boxes without reviewing a prototype can lead to sizing or design issues. To help reduce these risks, our team offers free 3D mockups so you can review your packaging design before production. You can also request a physical sample to evaluate the fit, materials, printing, and finishing before confirming your order. Please confirm sample availability and delivery timelines with our team.
Your packaging is the first thing that your customers notice. Make it count. Try our custom die cut sleeve boxes to sell products that customers want to buy again. This packaging helps your brand stand out online, in stores, or in seasonal campaigns. Get a low MOQ and discounts on bulk orders to get cost-effective packaging. Not only that, but you can also get free prototypes and physical samples to reduce errors in packaging.
Contact our experts and get free shipping anywhere in the USA.
100 boxes. Per-box pricing drops at 500, 1,000, and 5,000 units, so ask for tiered pricing if you expect to reorder.
12–15 business days from approved proof to dispatch. Rush production is available on request for an additional charge.
Yes. Our design team prepares dielines, sets up your artwork, and produces the proof at no cost, whatever the order size.
very order includes a free digital proof. Physical samples of your exact box can be produced on request before the full run.
Credit and debit cards, PayPal, and bank transfer. Larger runs can be split into a deposit and a balance on dispatch.
Boards are FSC-certified, and inks, coatings, and adhesives meet food-contact standards where the box needs it.