What’s your Minimum Order Quantity for Hat Mailer Box?

Our minimum order quantity (MOQ) for custom packaging is flexible, starting as low as 100 units. We are committed to accommodating orders of all sizes, whether small or large. It's important to note that the MOQ may vary. For the most accurate information, we recommend reaching out to our agents who will be happy to assist you.

What’s Your Turnaround Time for Hat Mailer Box Order?

Typically, our turnaround time ranges from 8-10 days, depending on the complexity and quantity of your order. But we also offer expedite shipping with some extra charges.

Can You Assist in the Hat Mailer Box Design Process?

Absolutely! We have a team of skilled designers ready to help bring your packaging ideas to life, offering guidance from concept to final design.

Do You Provide Hat Mailer Box Proof/Samples Before Final Production?

Yes, we provide digital proofs and, upon request, physical samples of your design to ensure everything is perfect before full-scale production.

What are the Accepted Payment Methods?

We offer a variety of payment options for your convenience, including credit/debit cards, PayPal, and bank transfers. Choose the one that works best for you.

Hat Mailer Box

Home Custom Mailer Boxes Hat Mailer Box

Starting From: $0.15 Add to Cart

Hat mailer boxes are exactly what you need to ensure your hats are packaged securely and safely for shipping. Our hat mailer boxes at Shop Rigid Boxes come in different designs and sizes to fulfill client’s requirements. We guarantee that our printed hat mailer boxes will look great and provide protection to the items you are shipping. Made from a robust material, these boxes help project a more professional image for your brand and your hat remains safe. Whether you’re ordering a handful of invitations or thousands, our ability to fine-tune your design choices gets you to ‘exactly right’. At Shop Rigid Boxes, it’s our guarantee that your packaging needs will be met both securely and appealingly. Book your order now!

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Type	Specifications
Dimensions	All Custom Sizes & Shapes
Printing	CMYK, PMS, No Printing
Paper Stock	10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Quantities	100 – 500,000
Coating	Gloss, Matte, Spot UV
Default Process	Die Cutting, Gluing, Scoring, Perforation
Options	Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
Proof	Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time	4-6 Business Days, Rush

Choose Your Box

Start by browsing our extensive range of box styles and designs. Whether you're in the market for something simple and classic or intricate and bespoke, we've got a multitude of options to suit your needs.

Customize the Design

Once you've chosen a box style, it's time to make it uniquely yours. Upload your design or collaborate with our in-house design team to craft a packaging solution that resonates with your brand's aesthetic and vision.

Select Materials and Finishes

Our platform allows you to pick from a variety of materials, be it eco-friendly options, premium finishes, or durable structures. Enhance the tactile experience with finishes like matte, gloss, embossing, or specialty textures.

Review and Approve

Before we move to production, we'll send you a digital proof or a physical sample upon request. This ensures you're 100% satisfied with the design and materials chosen. Review, make any necessary changes, and give us the green light when you're ready.

Production Begins

Once you've approved the design, our team gets to work. With state-of-the-art machinery and a dedicated workforce, we ensure that each box is crafted to perfection, adhering to the highest quality standards.

Shipment and Delivery

With our efficient logistics network, we guarantee timely deliveries. As your boxes are packed and prepared for shipment, we'll provide tracking details to keep you informed every step of the way. Sit back and wait for your premium packaging to arrive at your doorstep./p>

Artwork Preparation Guide

Preparing artwork for various purposes, whether it's for print, digital media, or other applications, requires attention to detail and adherence to specific guidelines. Here is a general artwork preparation guide that you can follow:

Cutting Line (Red Lines):

Indicates the cut at its final size.Important artwork and text should be placed at least 0.125 inches inside of the cutting line.

Bleed Area (Blue Lines)

Indicates where the bleed line is located. Any artwork which goes to the cutting line should be extended to the bleed line to get a seamless print.

Safe Area (Green Lines):

Indicates where artwork and text should safely be placed inside. As a industry standard, all artwork should at least be placed 0.125 inches away from the cutting lines unless your design in intentional.

Perforation Lines (Red Lines)

Perforation line refers to paper that is punched with very small holes to allow the paper to be torn and folded easily.

Creasing Line (Black Lines)

Indicated where the product is to be folded.

Thickness of Packaging Material	GSM Weight
8 pt	210 gsm / Card stock bleach card
10 pt	230 gsm / Card stock bleach card
12 pt	250 gsm / Card stock bleach card
14 pt	270 gsm / Card stock bleach card
16 pt	300 gsm / Card stock bleach card
18 pt	350 gsm / Card stock bleach card
20 pt	420 gsm / Card stock bleach card

Words from Our Valued Customers

We pride ourselves on delivering top-notch, budget-friendly custom packaging that leaves a lasting impression. But why rely on just our claims? Hear it straight from our satisfied customers.

Erik P.

Our handcrafted shoes deserved equally impressive packaging. The leatherette finish on the rigid boxes we got was top-tier. It’s all about the unboxing experience, and Shop Rigid Boxes nailed it.

Sasha K.

I wanted a packaging solution that spoke volumes about the quality of my chocolates. The matte rigid boxes with the gold embossing did just that. It adds a touch of elegance to every purchase.

Benjamin F.

Durability was a must for our tech products. The double-wall rigid boxes from Shop Rigid Boxes were sturdy yet sleek, perfectly encapsulating our brand ethos.

Clarissa M.

The wine bottle rigid boxes we got were not only protective but had a timeless appeal. The debossed logo gave it a classy look. Highly recommended for anyone in the luxury market.

Sofia N.

The attention to detail Shop Rigid Boxes showed is commendable. Our board games fit snugly into the custom-sized rigid boxes, and the vibrant printing reflects the fun nature of our products.

Preeti Z.

Being an eco-conscious brand, we loved that Shop Rigid Boxes offered sustainable material options for their rigid boxes. The recyclable boxes with plant-based inks were a hit, aligning perfectly with our brand message.

Frequently Asked Questions

we're here to simplify it for you! Browse through our frequently asked questions to gain clarity about the custom packaging journey. If any queries persist, don't hesitate to reach out via live chat, our online inquiry forms, or call us directly at 716 503 1813 to talk with a team member immediately.

A Hat Mailer Box is a specialized packaging solution designed to protect and ship hats, caps, and other headwear items. Unlike standard mailer boxes, these are custom-shaped to provide extra cushioning and support, ensuring that hats maintain their shape during transit. The box design typically features a rounded structure or reinforced corners, which help preserve the hat's form, preventing any damage or creases.

Yes, Hat Mailer Boxes can be fully customized to reflect your brand's unique identity. You can choose from a variety of sizes, colors, and finishes, and add your logo, artwork, or any branding elements to the box. Customization options allow businesses to provide a professional, branded unboxing experience while ensuring the hat arrives in pristine condition. Whether you’re selling fashion hats or promotional caps, personalized packaging can enhance customer satisfaction and brand recognition.

Hat Mailer Boxes are typically made from corrugated cardboard, paperboard, or kraft paper, which offer both durability and lightweight protection. These materials are chosen to safeguard the hats during shipping while providing a sturdy structure to maintain their shape. Some boxes may include additional features like foam inserts or padded liners for added protection. Corrugated cardboard is the most common material for shipping, as it provides extra strength to handle the rigors of transportation.

Typically, after finalizing the design and approval, your order will be shipped and arrive within 8-10 business days. Expedited shipping options are also available.

Yes, we have a team of design specialists who can assist you in bringing your packaging vision to life. Whether you have a design in mind or need inspiration, we're here to help!

We are committed to sustainability and offer eco-friendly options for our rigid boxes, made from recycled or sustainable materials.

Yes, we provide sample boxes so you can assess the quality and design before committing to a larger order.

Absolutely! The larger the quantity of your order, the more cost-effective the price per box will be. Reach out to our sales team for specific bulk discount details.

Hat Mailer Box

Eco-Friendly Materials

UV Resistant Finish

Easy Assembly

Glossy or Matte Finish

Reinforced Edges

Transparent Window

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